Fisher Paykel Cooktop CG603 User Manual

Installation Instructions  
NZ & AU  
CG603 SERIES  
CG903 SERIES  
CG913 SERIES  
599284 B 07.2006 NZ & AU  
 
Dimensions  
A
B
C
J
F
H
G
E
D
CG603 series  
CG903 series  
CG913 series  
Product  
Width  
578  
511  
40  
914  
533  
40  
914  
546  
76  
A
Depth  
B
Height  
C
Pan support  
to Benchtop  
43  
43  
22  
CG603 series  
CG903 series  
CG913 series  
Cutout  
Width  
560 (558-562)  
870 (846-882)  
870 (860-882)  
D
Depth  
490 (485-495)  
494 (478-501)  
494 (486-524)  
E
Radius  
R10  
30  
R10  
30  
R10  
30  
F
G
H
40  
47  
35  
Clearance to nearest  
combustible surface  
60  
60  
81  
J
Note:  
All measurements given in millimetres (mm).  
Cutout dimensions are given as an ‘ideal measurement’ e.g. for new cutouts, followed by an  
‘otherwise acceptable range’ (in brackets) e.g. for existing cutouts or replacement products.  
3
 
Clearances  
a
c
b
d
g
e
f
a
600 mm minimum from top of trivet to rangehood.  
750 mm minimum from top of trivet to overhead exhaust fan. (Fisher & Paykel splashbacks are  
750 mm high).  
b
600 mm minimum from top of trivet to downward facing combustable surface. (450 mm  
minimum if protected by tiles or fire resistant materials).  
CG603 SERIES  
CG903 SERIES  
CG913 SERIES  
c
Clearance from side edge of  
product to any combustible surface  
130 mm  
120 mm  
80 mm  
d
Clearance from rear edge of  
100 mm  
10 mm  
90 mm  
10 mm  
90 mm  
10 mm  
product to any combustible surface  
Clearance from rear edge of  
product to any non-combustible  
surface  
e
Clearance below benchtop to any  
combustible surface  
60 mm  
45 mm  
60 mm  
45 mm  
81 mm  
81 mm  
Clearance below benchtop to  
F&P DishDrawer® or F&P oven  
f
Ensure there is an earthed power outlet within 900 mm of the rear right-hand corner of the  
product. When used with a flexible hose, the connector on the wall should be between 800  
mm to 850 mm above the floor and in the region outside the width of the appliance to a  
distance of 250 mm. This should be accessible with the appliance installed.  
g
When protecting a wall with non-combustible material it must be at least 150 mm high.  
4
 
Installation Instructions  
Standards Requirements  
Gas Supply Connection  
This cooktop is supplied set up for  
Natural Gas but is suitable for installation  
with either Natural Gas or LPG. Refer to  
relevant table for pressures and appropriate  
orifice sizes.  
Australian and New Zealand Gas Installation  
Standards (AS5601, NZS 5261) require a  
cooktop to be installed so that the surface  
temperature of any nearby combustible  
surface will not exceed 65oC above ambient.  
Gas connection to the product MUST use  
the elbow supplied. The regulator will not  
seal if installed without it.  
Ensure the blue washer (supplied) is located  
between the elbow (supplied) and product  
inlet as below. Failure to use this washer  
will cause the product to leak. Tighten the  
floating nut to firm finger tight, plus an  
additional 1/4 turn (90o).  
Typically this is achieved by:  
A
B
Having the cooktop spaced away from  
[Dimension  
c
and  
the wall (see “Cleardances” for dimensions)  
]
OR  
bhiygphr[oDteimcteinngsiothnegw]aalll,otnogaittlselaesntg1t5h0, wmimth  
non-combustible surface materials, such as:  
- 5 mm thick ceramic tiles alone are  
adequate.  
- Tempered glass or sheetmetal (min. 0.4 mm  
thick) is acceptable when used in front of a  
fire resistant material.  
- Fisher & Paykel Splashback (not available  
in Australia): This is stainless steel with a 10  
mm air gap to the wall. When used with  
a 10 mm gap behind the product to the  
front of the splashback. (Only with SB90  
series and SB1216 splashbacks.)  
Blue washer  
Elbow (1/2” BSP male)  
These products meet the Standards  
requirements when installed to the  
dimensions in these Instructions. (They have  
been tested by an Independent Testing Lab).  
Gas Inlet (1/2” BSP internal thread)  
After installation, make sure all  
connections are gas tight.  
Clamping Down the Cooktop  
This cooktop is supplied with fastening  
clamps that will cope with a bench thickness  
of 20-50 mm. For benchtops thicker than 50  
mm, recess the underside to a thickness of  
20-50 mm.  
A duplicate data plate enclosed inside the  
accessories pack should be placed on an  
accessible surface adjacent to the cooktop.  
Flexible Hoses  
Flexible hose assemblies should be AS/NZS  
1869 Class B or Class D certified.  
Flexible hoses should not be exposed to  
temperatures exceeding their certified value.  
They should not touch hot surfaces on the  
cooktop or neighbouring products.  
Flexible hoses should not be subject to  
abrasion, kinking or permanent deformation.  
50 mm  
recessed to  
20 mm  
50 mm  
5
 
Installation Instructions  
Natural Gas  
The operation of the appliance, including  
the ignition system, must be tested  
before installation is complete.  
If after following the instructions given,  
satisfactory performance cannot be  
obtained, contact the local gas authority  
or your local Approved Service Agent for  
advice and assistance.  
For Natural Gas usage the gas supply is  
connected to the regulator which is supplied  
loose with a built in test point - 1kPa (4WG)  
and the inlet connection of 1/2 “ B.S.P. (male  
thread). Do not over tighten.  
The test point pressure should be preset  
to 1.0 kPa with the wok and semi - rapid  
burners operating at maximum.  
Conversion to Different Gas Type  
Burners can be used with NG or LPG,  
provided that the orifices appropriate for the  
gas supply are installed.  
To change the orifices, you will need a 7 mm  
box spanner (and a 10 mm ring spanner for  
CG913TM).  
LP Gas  
For LPG usage the gas supply for the  
appliance must be regulated to a pressure  
of 2.75kPa (11WG). See ‘Conversion to a  
different gas type’ .  
1
Turn off the main electrical supply.  
Gas Supply Connection Check  
The connection point shall be accessible  
with the appliance installed.  
To enable the gas supply to be readily shut  
off, the gas supply must be connected with  
an isolating valve close to the product.  
WARNING!  
Electrical Shock Hazard.  
Disconnect product from main power  
supply before continuing.  
2
3
4
5
Ensure all gas valves are turned off.  
Remove all trivets and burner heads.  
Pull off knobs.  
After installation and making all connections  
check thoroughly for possible leaks.  
1
Turn all control knobs on the unit to “off”  
position.  
Unscrew the orifices and replace them  
with the correct ones. (size numbers are  
stamped on the side, eg. 70= 0.70 mm)  
(see figure 1)  
2
3
Open the valve on the gas supply.  
Using a suitable leak detection fluid solution  
(e.g. Rocol) check each gas connection one  
at a time by brushing the solution over the  
connection.  
6
7
Remove the 2 screws holding each burner  
(3 on the wok burner).  
Lift hob tray from the product.  
4
The presence of bubbles will indicate a leak.  
Tighten the fitting and recheck for leaks.  
Ensure the washer (supplied) is located  
between elbow and product gas inlet.  
WARNING!  
Cut Hazard.  
Beware of sharp edges.  
8
9
Replace the wok orifice with the correct  
one using a 10 mm spanner.  
5
6
Turn on each gas valve and light each  
burner.  
Reset the venturi (see fig.2). Loosen the  
venturi screw, move the venturi toward the  
orifice approx. 2 mm.  
Check for a clear blue flame without yellow  
tipping. If burners show any abnormalities,  
check that they are located and assembled  
properly. Check correct orifices are installed.  
10 To refit the CG913 series hob tray, repeat  
steps 6 and 7 in reverse.  
11 Check insulation resistance and earth  
continuity.  
continued...  
6
 
Installation Instructions  
12 Turn on main electrical supply and light the  
Minimum Setting or Turn Down  
burners.  
This has been set at the factory for NG but  
may need adjusting for local conditions.  
13 Important! Reset the minimum setting  
(see ‘Minimum Setting or Turndown’).  
When converting to LPG, the minimum  
setting MUST be reset for each burner.  
14 Check all burners have good flame (see  
fig.3,4,5).  
To adjust the minimum setting you will need  
a Ø 2.5 x 45 mm screwdriver.  
1
Ignite the burner and set the knob to its  
minimum position.  
Venturi  
2
3
Remove the knob.  
figure 1  
figure 2  
Rotate the turn down screw slowly until  
a minimum regular flame is achieved.  
(The flame will diminish when the screw  
is turned clockwise and increase when  
turned anti-clockwise (see fig.6).  
4
5
Replace the knob.  
When the setting is right check regulation  
by quickly rotating the knob from the  
maximum to the minimum delivery  
position. The flame must not go out.  
figure 3  
figure 4  
figure 5  
Note: CG913TM models may require  
progressive venturi adjustment on the wok  
burner:  
Fig.3 Lifting Off - move the venturi closer to  
the orifice.  
Fig.4 Yellow Tipping - move the venturi  
away from the orifice.  
figure 6  
Fig.5 Good Flame.  
The label supplied with the orifices should  
be placed over the existing gas type label  
located on the underside of the product to  
indicate the gas change.  
7
 
Installation Instructions  
Gas Rate Summary  
Burners  
Natural Gas  
Orifice size MJ/h@1 kPa  
LPG  
Orifice size MJ/[email protected] kPa  
CG603  
Auxiliary Burner (RH front)  
Semi-Rapid Burner (LH & RH rear)  
Wok Burner (LF front)  
Rapid Burner (LH front)  
CG903  
0.85 mm  
1.3 mm  
3.6 MJ/h  
8.5 MJ/h  
15 MJ/h  
12 MJ/h  
0.55 mm  
0.8 mm  
4.0 MJ/h  
8.5 MJ/h  
13.5 MJ/h  
12 MJ/h  
1.75 mm  
1.55 mm  
1.00 mm  
0.95 mm  
Auxiliary Burner (RH front)  
Semi-Rapid Burner (LH & RH rear)  
Fish Burner (Centre)  
0.85 mm  
1.3 mm  
3.6 MJ/h  
8.5 MJ/h  
12 MJ/h  
15 MJ/h  
0.55 mm  
0.80 mm  
0.95 mm  
1.00 mm  
4.0 MJ/h  
8.5 MJ/h  
12 MJ/h  
13.5 MJ/h  
1.55 mm  
1.75 mm  
Wok Burner (LH front)  
GC913T  
Simmer Burner (RH front)  
Semi-Rapid Burner (LH rear)  
Rapid Burner (LH front & RH rear)  
Wok Burner (Centre)  
0.85 mm  
1.22 mm  
1.45 mm  
1.80 mm  
3.6 MJ/h  
7.2 MJ/h  
10.5 MJ/h  
15.5 MJ/h  
0.45 mm  
0.7 mm  
2.7 MJ/h  
6.2 MJ/h  
9.3 MJ/h  
14.5 MJ/h  
0.85 mm  
1.05 mm  
CG913TM  
Simmer Burner (RH front)  
Semi-Rapid Burner (LH rear)  
Rapid Burner (LH front & RH rear)  
Wok Burner (Centre)  
0.85 mm  
1.22 mm  
1.45 mm  
1.90 mm  
3.6 MJ/h  
7.2 MJ/h  
10.5 MJ/h  
16.3 MJ/h  
0.45 mm  
0.7 mm  
2.7 MJ/h  
6.2 MJ/h  
9.3 MJ/h  
15.3 MJ/h  
0.85 mm  
1.10 mm  
Customer Care  
Current Information  
New Zealand  
Current Installation Instructions, Product  
dimensions and specifications are available  
on the Fisher & Paykel web site:  
P.O. Box 58732, Greenmount, Auckland.  
Toll Free 0800 FP CARE (0800 37 2273)  
Fax  
09 273 0656  
Email  
Australia  
P.O. Box 798, Cleveland, QLD 4163.  
Toll Free 1300 650 590  
Tel  
07 3826 9100  
Fax  
07 3826 9298  
Email  
8
 

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